JURMET (Poland)
Langer2
Production of labels requires the correction of rewound labels in order to control quality of the print. The label rewinder Langer has been designed to achieve this aim. Various control systems has as purpose to ensure that only best quality rolls will reach your customers.
|
Technical Data |
Advantages |
|
|
Compact construction |
Less space required |
|
| Fully automatic tension control | Constant tension independently on reel diameter | |
| Braking-feeding engine |
Supported unwind for stretchy foils. The motor sends part of the generated energy back to the slitter. As a result the consumption of the energy is reduced by 30% |
|
|
Splice table to joint material behind unwind |
Fast start of new job cycle |
|
|
Ultrasonic web guiding system with oscillation function |
Control and correction of uneven reels |
|
|
Optical control |
Printed line control |
|
|
Slitting methods: tangent or wrap method (rotary knives, razor blades, crush slit) |
Slitting system optimisation
|
|
|
Aluminium or cork-rubber covered contact rollers |
Very good material guide including foil guide |
|
|
1 or 2 air shafts or differential rewinding shafts |
Individual tension control of slit reels |
|
|
2 x layon contact rollers for foil |
Automatically controlled pressure depending on material parameters |
|
|
Pneumatic contact rollers |
The material is tensed after machine stopping |
|
|
Touch screen panel
|
Setup of current job parameters, diagnosis, memorization of job recipes, possibility of data transfer mode |
|
|
Inbuilt system of edges sucking |
No need for peripheral devices |
|
|
Inspection camera as option |
100% print control, comparison with PDF pattern |
|
|
Strobe lamp |
Automatic flash |
|
|
Rotary die cutting station with label cut up to register |
Possibility to manufacture clean labels and to cut off printed labels |
|
|
Waste wind up station |
Fast start of a new job |
|
|
Missing label detection sensor (including transparent labels) |
Missing label detection |
|
|
Label and meter counter |
Precise count of performed job |
|
|
Splice/flag detection sensor |
Fault detection |
|
|
End roll and torn material detection sensor |
Smooth operation of the machine |
|
|
Static elimination bar |
Elimination of electrostatic charges |
|
| Trolley to load/unload parent roll | Acceleration of finished rolls unload | |
Technical Data
| Width of material | 350mm/430mm/510mm/600mm |
| Unwind diameter | 800mm/1016mm |
| Rewind diameter | 350mm/600mm |
| Min. slitting width | 15mm |
| Max. mechanical speed | 350m/min/450m/min |
| ID core | 1”/40mm/50mm/70mm/76mm/120mm/152mm |
| Materials |
Self-adhesive and foil label printing houses, PET, manufacturers of laminates, hygienic and pharmacy materials, clean and printed aluminum |
Roter
In label industry the most important is productivity. In order to achieve this aim Jurmet company has launched to the market a high productivity rotary die cutting label rewinder Roter. This label rewinder makes possible to manufacture blank labels with different shapes and sizes with the max. speed of 300m/min.Such a speed is possible to archive thanks to applying precision web tension control performed with 3 motors. An additional advantage is an independent control of matrix made by an additional motor. High job parameters make a perfect choice for Roter label rewinder.
| Available equipment | Advantages |
| 1 or 2 rotary die cutting stations, a possibility to choose the supplier | Adaptation of the station to customer requirements |
| System to control optimal use of flexible die | Optimal use of flexible die |
| Fully automatic web tension control | Constant tension of the web independently of roll diameter |
| Supported unwind via a motor | Support unwind of stretchy filmsThe motor gives a part of energy back to the slitter – reduction of energyconsumption by 30% |
| Pneumatic splicing table to join material and cut off faulty material | Fast start on new production cycle |
| Ultrasonic web guiding system +-50mm including oscillation mode | Control and readjustment of uneven rolls |
| Optical sensor | Control of printed line |
| Slit methods: with rotary knives or crush slitter | Optimisation of slit according to converted material |
| Aluminium idle rollers or covered with cork rubber | Foil guiding, regulation for heavy rollers |
| 1 or 2 x rewinding stations | Optimization of production process |
| Pneumatic clamping bars | Keeping of material tens after stop of the rewinder |
| System of individual matrix control | Possibility of fast die cutting and rewind on higher diameter |
| Meter and label counter | Precise calculation of performed job |
| Sensor to detect flag/splice of roll | Detection of material faults |
| Missing label detection | Control of converted material |
| Detection of parent roll end and torn material | Smooth machine operation |
| Touch screen panel | Set up of current job parameters, diagnostic, saving of recipes, possibility to connect a modem or transfer data to indicated IP address |
| Connection to trim exhaust system | No need for peripheral trim exhaust systems |
| Lifting of the parent roll | Efficient roll loading |
| Trolley to unload finished rolls | Fast unload of finished reels |
| Die cutting synchronised with register | Possibility to die cutting printed labels |
Technical Data
| Width of material | 270mm/350mm/430mm or 10”/13”/16,5” |
| Unwind diameter | 800mm |
| Rewind diameter | 400mm/500mm |
| Min. slitting width | 15mm |
| ID core | 1”/40mm/50mm/70mm/76mm/120mm/152mm |
| Max. mechanical speed | max. 300m/min. |
| Materials | Self-adhesive paper for production of blank labels, self-adhesive foil |
| Application | Manufacturers of blank labels, printing houses of self-adhesive labels |
Jurmet provides innovative solutions in slitting and rewinding technology for packaging and flexo industries. The company develops exclusive solutions adapted to individual customer requirements. The whole process of construction from development of technical documentation to production and whole assembly are performed in Jurmet plant. This allows both full control of each process and adapting machines to individual requirements of customers.
History
Jurmet company was established in 1989 as a mechanical workshop. The experience gathered as a machine subcontractor allowed the company further development. In 2000 the company became a limited company. In 2007 year Jurmet moved to a new factory built in Lubicz near Toruń.
From the very beginning of its existence the company has set a target for supplying innovative products which has led to the development of a wide portfolio of machines and devices for longitudinal slitting of different types of flexible material.
